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Programmable automation controllers

Over the years, the need for higher efficiency in automation of the industrial systems has drastically risen. This has been contributed by the dynamic demand to monitor and effectively establish, diagnose, rectify and safeguard the systems operations with both speed and precision. Automation has struggled to free from historic burden of migration path conversions with little success. For two decades, Programmable Logic Controls have been the control solution in many industrial applications with great success (Clarence, 71).

However, with Programmable Logic Controls the engineers had to plan for upgrades with time to increase their functionality necessary for offering automation efficiency. Besides, it was hard to communicate beyond the plant floor with the PLCs making it extremely important to establish a better system to counter the challenges (Bowker, 51-55). Programmable Automation Controllers belong to the family of GE Fanuc Intelligent Platforms that addresses the industrial wide desire for extensive controls featuring single engine and universal programming environment.

It offers more flexibility, openness, and higher performance that work across multiple hardware platforms for delivering true convergence of control choices in their applications. Rather than mere seamless connections of separate parts and pieces, Programmable Automation Controllers encompass different technologies and products which users can match, mix and implement at will (GE Faunic Automation Inc, 2-5). 2. Development and functional benefits Programmable Automation Controllers have posed major advantages that supersede the predecessor technology in an industrial application.

Many users are able to work on board with higher flexibility to choose their control systems. This is made possible by automation of the system and better combination of the systems in a harmonic manner that enables them to use several choices. Besides, it is easy to design and upgrade the user’s operations management timetable in the industry. Due to larger interlink and faster connectivity, the users are able to link with the management aspects and systems with precision even when away are away from the industrial operating environment (Industrial Electronics Society, 909-911).

3. Financial advantages Business operations are defined and sustained by their own capacity to reduce the overall management costs and improvement of profits realized (Olivia, 51-54). Programmable Automation Controllers have been designed with strong ability to lower their financial demands compared to the prior Programmable Logic Controls. The hardware for the controllers are very cheap to purchase maintain making it easy for the industrialists to use high technology for raising their production at reduce costs.

Purchasing one Programmable Automation Control is cheaper that augmenting a Programmable Logic Control in order to have similar capabilities. There is strong improvement of cash flows due to the ability of the Programmable Automation Control to add separate modules which indicate that just minimum number of modules are needed for initial development and later use the remaining modules for completion. Besides, there is increased return on assets, reduced life cycle costs and lower cost of ownership.

This is effected by extension of automation system through domain expertise (Bruno, 499-501). 4. Applying the Programmable Automation Controllers in modern Industrial applications a) Single platform operating in multiple domains This indicates the overall ability of the controllers to perform different tasks in their installed regions. Programmable Automation Controllers are easily applied in managing analogue values such as temperatures and pressure as well as digital state for switches, indicators, valves and serial data from inventory tracking and test equipments.

Simultaneously handling these tasks without any need for additional processor, middle ware or gateways the Programmable Automation Controllers exchange the same data with OLE for the process control and referring it to an operator interface with Structured Query Language database (GE Faunic Automation Inc, 2-5). b) Support for standard communication protocols Effective communication between various sections of the industrial units acts as major indicator of high performance necessary for higher returns (Bowker, 51-55).

Using Programmable Automation Controllers, it is possible to connect the office work stations, production line, bar code readers, process sensors and Ethernet network. Using the Ethernet network, the PAC communicates with remote tracks of 1/0 modules which it uses to read or write digital, analog and even serial signs. The Programmable Automation Controller can therefore control, monitor and exchange data with devices as well as other systems since it uses the same standard technologies and protocols that they use.

Programmable Automation Controllers have the ability to meet the requirements of the internet protocol network transport, wireless and wired Ethernet networks, SQL and OPC which are the major central systems used for communication and connectivity (Rudolph, 54, Jan, 20) c) Data Exchange with other enterprise systems In factory settings the Programmable Automation Controllers have proved to be highly efficient in exchanging production, inventory and manufacturing data with a strong enterprise database.

In turn this database can be able to share the same information with different business systems like resource planning systems, supply chain management system, operation equipment effectiveness and human resource monitoring systems. Therefore, timely and valuable information can easily be availed for all business operation systems. With the current globalization trends, this accessibility of information has been regarded as the technology of all times due to the current needs for virtual management and international outsourcing (Industrial Electronics Society, 902-603).

d) Data acquisition and Programmable Automation Controllers Data acquisition system is a PC-based device that provides data storage capabilities, basic signals application conditioning, fast signal acquisition and limited overhaul networking. However, Programmable Automation Controllers offer versatile applicability with highly flexible sensing signals, multiplexing and conditioning through high power processors and global memory that can aggregate raw data.

It assists the business units and management systems to make the correct decisions with high level precision and much reduced chances of making errors (Prismark, 39, Edwin, 54). 5. Conclusion The need for higher efficiency in automation of the industrial systems has drastically increased with time owing to the demands for higher and efficient monitoring systems. Therefore, Programmable Automation Controllers have been timely in sealing the current loopholes that have persisted due to extended use of Programmable Logic Controls.

With the prior system posing vast limitations both in application and returns, Programmable Automation Controllers have managed to link the industrial departments and all the management units with an immediate and highly accurate systems that not only ensure easy interface between all the actions taking place in the industrial setting but offers a faster monitoring and diagnosis ability. Finally, it have served to reduce the overall cost of running and monitoring the operations of an industrial units by linking close and distance managers and chain distributors with ease. 6. Work cited Page

Bowker, Williams, Globalization and industrial management in 21st century. New York: John Wiley & Son Publishing press. Bruno, Siciliano, Springer Handbook of Robotics. New Jersey: Springer, 2008. Clarence, Jones, Programmable Logic Controllers: The Complete Guide to the Technology. London: EDGAR James publishing press, 2006. Edwin, Kiel, Drive Solutions: Mechatronics for Production and Logistics. Washington: Springer, 2008. GE Faunic Automation Inc, Programmable Automation Controllers. Charlottesville, GE Faunic Automation, 2008>http://www. ien. com/article/programmable-automation- controllers/125181

Industrial Electronics Society, Proceedings IECON. New York: Sage, 2008. Jan, Holnick, Smart Technologies for Safety Engineering. New York: John Wiley and Sons, 2008. Olivia, Jackson, and Technology: A critical comparison of Programmable Logic Controls (PLCs) and Programmable Automation Controllers (PACs) in industrial automation systems, New Jersey: Springer, 2008. Rudolph, Frederick, Handbook of Reliability, Availability, Maintainability and Safety in Engineering Design. Washington: Springer, 2008 Prismark, W. The Electronics Industry Report. Michigan: University of Michigan press, 2007.

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